Cubic series, One machine-Absolute results

Cubic series, One machine-Absolute results

Cubic series is specialist for machining line and it provides stable and high quality products with flexibility and versatility. With advantage of easy-to-operate and low cost, one machine of Cubic series can make no-man operation or labor saving possible.

MERITS OF PROCESS INTEGRATION

Space Saving

By replacing from 3 to 6 NC equipment, it can save up to 80% production space.
Responding to customers’ requests, we will provide the best proposal.

Power Saving

Because of reducing production line by replacing from 3 to 6 NC equipment,
a lot of energy can be saved.
It will contribute to ecology and future energy saving.

Auxiliary Equipment・Transport Device

By replacing NC equipment, Hydraulic tank, Coolant tank, robot, Gantry and so on, more than 80% equipment will be reduced.

Maintenance

By reduction of the number of equipment, the frequency of inspection will be reduced. According to SAKURAI’s special system, multi-spindle machinery has same maintainability as machining center or even better.

Labor Saving

By replacing from 3 to 6 NC equipment, a large number of labors will be reduced, which results in huge reduction in labor cost as well as relieving the shortages of human resource.

Avoidance of opportunity loss

Compared with machining center, it is possible to save more than 50% space by its process integration, which helps corporation to use its resource more efficiently.

Initial Cost・Running Cost

It helps controlling initial cost, so that the best use of space, power saving and labor saving can be achieved. It is also can be very environmental friendly. (63% space is saved and 66% motor electricity is reduced by SAKURAI’s data)

Initial Cost・Running Cost

Short Delivery Time of Multi-Spindle Head

SAKURAI has one stop service system from order to delivery and our solid teamwork guarantees the product quality and delivery time.

Short Delivery Time of Multi-Spindle Head

MULTI-SPINDLES・VARIOUS FIELDS

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SAKURAI, specializing automobile, motorcycle, construction equipment, general-purpose parts and industrial machinery, resulting of the synergy of our innovative craftsmanship skills, brings products with high added value and creative ideas to our customers and the whole world.

Automobile

The division has achieved excellent results in the processing of parts, specializing in the production of cylinder block, cylinder head and transmission, which form the core of an automobile engine. With the background of high level technology, SAKURAI has supplied high precision, highly functional parts to domestic carmakers including their overseas counterparts.

Automobile

Motorcycle

With carrying out mass production of engine parts overseas, we have achieved great flexibility, built up proposal, service, after-sales support system and gained credibility for our in-house made products. Now our products are active around the world.

Motorcycle

Construction Equipment

With large, complex production processes as well as high precision and quality, SAKURAI supplies various products to both domestic and overseas market. By our high rigidity and long lasting equipment with originality, we operate reliably.

Construction Equipment

General-Purpose parts

The division is taking charge of processing a large range of parts for outboard motors and agricultural machinery with our special purposed processing lines and ideas.

General-Purpose parts

Industrial Machinery

SAKURAI provides not only transportation related machinery but also industrial machinery with its automation. Our products are not limited to engine related parts but a wide range.

Industrial Machinery

Results of Multi-Spindle processing

※Our original 3D model

Transmission Case

Manufacturing detail
Drilling/Tapping/FB/RB/Reaming
Manufacturing surface
Maching face/Cover face/Oil pan face
Number of holes
40
Material
Aluminum(ADC12)

※Our original 3D model

Cylinder Head

Manufacturing detail
Drilling/Tapping/FB/RB/Reaming
Manufacturing surface
Explosive face/Cover face/Exhaust clamp face
Number of holes
20
Material
FC

※Our original 3D model

Cylinder Block

Manufacturing detail
Drilling/Tapping/FB/RB/Reaming/Side cutting
Manufacturing surface
Head clamp face/Front and back face/Pump face/Oil pan
Number of holes
30
Material
FC

※Our original 3D model

Lower Case

Manufacturing detail
Drilling/Tapping/FB/RB/Reaming/Side cutting
Manufacturing surface
Maching face/Cover face/Journal width determination
Number of holes
20
Material
Aluminum(ADC12)、FCD450

※Our original 3D model

SideCover

Manufacturing detail
Drilling/Tapping/FB/RB/Reaming
Manufacturing surface
Maching face
Number of holes
20
Material
Aluminum(ADC12)

※Our original 3D model

Oil Pan

Manufacturing detail
Drilling/Tapping/Reaming
Manufacturing surface
Maching face
Number of holes
20
Material
Aluminum(ADC12)

※Our original 3D model

Differential Case

Manufacturing detail
Drilling/Tapping/FB/RB/Reaming
Manufacturing surface
Maching face
Number of holes
Material
Aluminum(ADC12)、FC250、FCD450

Variation

Unit

SAKURAI,boasts its 20 years of delivery records and continues to gain credibility from our customers,Resulting of the synergy of our innovative craftsmanship skills,SAKURAI,brings products with high added value and keeps meeting the exigencies of the times.

3Units

By using pallet changer mainly, 3 units of Cubic can be set up, so two sided part procerssing can be completed and meanwhile,high accuracy and stability are guaranteed. 30 units of machining center can be replaced by only 12 integrated units of Cubic series. In this case,machine related transport activities can also be reduced.

Transfer Line

Our new technology makes high speeding operation of Cubic series-integrated machining center line come true,which can reduce half processes of 20 units of machining center. By using transfer line system, form rough processing to finishing as well as inspection can be done all in one package.Transfer line system with transport device can also be proposed.

Configuration which continues to evollve(Standard specification)

Configuration which continues to evollve(Standard specification)

As the proposal of a globally recognized next generation technology,Cubic series continue to evolve over times.Since early development,SAKURAI has spent 30 years to increase specifi-cation and high speed and space saving are achieved in accordance with the times.Form now on we will continue to meet customers' expectations.

AHC

AHC (Auto Head Changer) has the same standard as ATC and has 4 heads with high speed head changing. AHC can process in any order.

High Speed Head Changer

Each head weighing about 300kg can be converted to another head in one second. (Since the sales of the ante type, the changing speed has be over 250% faster. It will continue to be evolved)

AHS

AHS (Auto Head Stocker) has ability of stocking many heads and changing over automatically with great flexibility corresponding to variations.

Head

SAKURAI’s in-house heads guarantee stable production with high quality. We are proud of our achievement of being able to equip maximum 50 spindles in one head.

Ultrahigh Speed Rotation

Multi-spindles with max 12000rpm ultrahigh speed rotation. (Tapping, 1600rpm)

Body

The body without heads is standardized. With over 30 year delivery record, SAKURAI has differentiated itself from other machine tool manufacturers by its special designed production process.

Compact Body

It is almost same size as BT40 machining center with high productivity.

Sister Head

The sister head is easy to fit into other lines after specified productions or other makers’ concept. (Transportation: hand carry, robots or Gantry)

Control Device

In response to IoT, the control device is equipped with operation monitor. Remote monitoring and support system can be also built.

Power Saving

It is a high productive equipment but its electricity consumption is almost same as BT40 machining center, which helps cutting its running cost.

Options

Head
Changer

auto6 Head Changer

auto6 Head Changer

Tool Broken Detector

[hide]Tool Broken Detector

 

Drilling tool

Drilling tool

Tapping tool

Tapping tool

Reaming tool

Reaming tool

Boring tool

Boring tool

Side cutter

Side cutter

Cleaner

Cleaner

Transport Device

[hide]Transport Device

 

Index JIG

A-axis index

A-axis index

B-axis index

B-axis index

Shift Unit

Shift Unit

Control System

SIEMENS

SIEMENS

MITSUBISHI

MITSUBISHI

FANUC

FANUC

Specification

Model

Cubic 4&6 SpeedMagic
Control System FANUC35i-MB
Control Oil 1axis
Max, Head Stroke 500mm
Size of Work 500mm×450mm
Spindle Motor Max 15Kw Max 37Kw
Spindle Speed Max 3,500rpm Max 12,000rpm
Head to Head 2.0sec 1.0sec
Swarf to Swarf 7.5sec 4.4sec
Feed Motor AC4.0kw(Model22/3000i)
Index Driving System FANUC35i-MB α12/3000i
No. of Multi Spindle Head 4sets/6sets
Size of Multi Spindle Head 500mm×600mm 400mm×500mm
Hydraulic Tank Unit 30L(Inverter is attached) 60L
Multi Spindle Head Clamp System Mech
Weight 8,000Kg 11,000Kg

There may be a change on specification for improvement without notice. Please note that.

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